Catalog / BOSCH / 0445110685
BOSCH

0445110685

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Solenoid Bosch Common Rail (CRI2-16 solenoid, 0445110 series) Euro 5

BOSCH 0445110685 VW Audi 2.0/3.0 TDI Injector - 03L130855C

Reference data for Bosch 0445110685 common rail injector · OEM 03L130855C 03L130855CX 03L130277J 03L130277Q · Application EA189 (2.0L TDI)
OE REFERENCE 03L130855C 03L130855CX 03L130277J 03L130277Q
CONTROL VALVE F00VC01503
NOZZLE DLLA160P2176
RAIL PRESSURE 1800 bar peak
EMISSION Euro 5
WARRANTY 12 Months
Flow Tested 12 Months 24h Dispatch OE Specifications
01

Product Overview

WORKSHOP NOTICE ECU Calibration / IMA Coding Required

This injector requires 6-8 digit calibration code programming (IMA / QR code) into the vehicle ECU (using Bosch KTS, Lexia/Diagbox or equivalent diagnostic equipment) following replacement to balance cylinder fuel delivery and prevent DTC P0300 misfire codes.

The BOSCH 0445110685 is a 110-series solenoid common rail injector from the CRI 2-16 family, engineered for VW / Audi 2.0L TDI (EA189) passenger-car applications. It does NOT fit the 2.7L EA270 or 3.0L EA897 V6 TDI engines - those take a different injector family (Audi OE 059130277xx, Bosch 0445116015 / 0445116023 / 0445117022). The 1800 bar peak rail pressure and 7-hole DLLA160P2176 nozzle (internal Bosch code 0433172026) enable stable pilot + main injection sequences. The F00VC01503 control valve meters fuel via electromagnetic solenoid actuation. OEM codes 03L130855C / 03L130855CX / 03L130277J / 03L130277Q map to this Bosch code 0 445 110 685. Aftermarket replacements require IMA coding via VCDS / ODIS - skip the coding and you will get P2146 / P2149 fault codes and rough idle.

Before You Order

Always verify the OE reference (03L130855C / 03L130277J etc.) on your existing injector body before ordering. 0445110685 shares the F00VC01503 control-valve group with sister SKUs 0445110611, 0445110646, 0445110659, 0445110673 but each carries a unique IMA calibration - NOT interchangeable without ECU re-coding.

Technical references: OEM service documentation, manufacturer catalogs, and field repair data.
02

Compatible Injectors

Primary
OEM Ref
OE Nozzle
03

Vehicle & Engine Fitment

Vehicle Engine Years
Audi A1 2.0 TDI EA189 CFHD 2011-2015
Audi A3 2.0 TDI EA189 CBAA / CFFA / CBAB / CFFB / CBBB / CFGB 2009-2013
Audi A4 2.0 TDI EA189 CAGA / CAHA / CAGB / CAHB / CGLD 2008-2015
Audi A5 2.0 TDI EA189 CAHA / CAGA / CJCA 2008-2017
Audi A6 2.0 TDI EA189 CAHA / CAGB 2008-2018
Audi Q5 2.0 TDI EA189 CAHA / CAGA / CGLB / CMGA 2008-2017
Volkswagen Golf Mk6 / Jetta / Passat / Tiguan 2.0 TDI EA189 CBAB / CFFB / CBDB / CFHC / CBBB / CFGB 2008-2018
04

Technical Specifications

Specification Value
SKU 0445110685
Brand BOSCH
Product Type Common Rail Diesel Injector
Nozzle Code Core Spec DLLA160P2176
Engine Family EA189 (2.0L TDI, 1968 cc)
Control Valve Core Spec F00VC01503
Injection System Common Rail Diesel (CRI2-16)
Operating Pressure Core Spec 1800 bar peak
Emission Standard Euro 5
Material High-speed Steel
Net Weight 540 g
Hole Count 7-hole (verify at delivery)
Exchange Number 0986435167
Warranty 12 months
Kompatible Schwester-SKUs 0445110611 / 0445110646 / 0445110659 / 0445110673
05

Frequently Asked Questions

Q Will 0445110685 fit a 2009 Audi A4 2.0 TDI (EA189)?

Yes - the 0445110685 is a confirmed fitment on the Audi A4 2.0 TDI from 2009 through 2015 (EA189 platform, engine codes CBDB / CFFA / CFHD). Verify the OEM code stamped on your failed injector - if it reads 03L130855C, 03L130855CX, 03L130277J, or 03L130277Q, you have the right injector. VW / Audi part numbers from V03L130855CX are also equivalent.

Q What is the difference between 0445110685 and 0445110646?

Same body and same CRI 2-16 system, different IMA calibration code stamped on the label. 0445110646 is the lower-flow / earlier variant typically used on the 88-105 kW (120-143 HP) A3 / A4 2.0 TDI. 0445110685 is the higher-flow variant for the 125-130 kW (170-177 HP) 2.0 TDI applications (A4 / A5 / Q5 with CAHA, Golf / Passat with CBBB / CFGB). The four sister codes 0445110611 / 0646 / 0659 / 0673 / 0685 are all in the same body family - verify the stamped Bosch code and use the exact match.

Q What control valve is on 0445110685 and how do I verify it?

Control valve: F00VC01503 (part of the F00VC015xx series shared by the EA189 CRI 2-16 family). Internal nozzle: DLLA160P2176 (Bosch code 0433172026), a 7-hole design with 160° spray angle. To verify: remove the injector and check the white sticker label on the solenoid body - the F00VC01503 valve is a solenoid type (not piezo). If you see a different control valve code, the injector has been previously replaced with the wrong variant.

Q Can I use 0445110685 on a 1.6L TDI (EA111) or a 1.4L TDI?

No - the 1.6L TDI EA111 (engine code CAYC) and the 1.4L TDI use a different Bosch 110-series injector (typically 0445110xxx in the 750-790 range) with a smaller nozzle body and a different control valve shim. The 0445110685 is sized for the 2.0L EA189 platform only. Do not be misled by sellers who claim cross-fitment - the IMA calibration block is engine-platform specific.

Q What are the symptoms of a failing 0445110685 injector on a VW / Audi 2.0 TDI?

Common symptoms: fault code P2146 (injector Group A circuit/open), P2149 (cylinder 4 open circuit), rough idle, misfire on cold start, white or black smoke, loss of power, and reduced DPF regeneration efficiency. An AudiWorld forum case documented a 2008 A4 with P2146 - resistance testing showed cylinder 4 injector at 99 ohms (should be ~2.4 ohms), confirming a failed coil requiring replacement. After coil + wiring harness replacement and VCDS recoding, the vehicle ran normally.

Q What is the correct installation torque and procedure for 0445110685?

The OE-specified procedure for EA189 (2.0 TDI) injector hold-down bolts: (1) Clean the injector bore and M8 thread with a wire brush and compressed air. (2) Fit new copper washers on both the high-pressure and leak-off connections. (3) Install the injector and hand-tighten the two hold-down bolts. (4) Torque each bolt to 8 N·m. (5) Rotate each bolt a further 180°(torque-to-yield - these are stretch bolts and must be replaced every removal). (6) Connect the 16-pin electrical connector and run the lift pump to prime. (7) Code via VCDS or ODIS. The 8 N·m + 180° procedure is confirmed by OE supplier Darkside Developments (WHT004739 bolts) and is the standard for all 2.0 TDI CR engines in the EA189 family.

Q Do I need to code the ECU after installing 0445110685 on a VW / Audi?

Yes - VW / Audi EA189 ECUs require cylinder-specific IMA coding via VCDS (Ross-Tech), ODIS (dealer tool), or a compatible aftermarket tool such as Autel MaxiSys. Skip the coding and you will get fault codes P2146 (cylinder 1 injector short to ground), P2149 (cylinder 4 injector open circuit), rough idle, and a drop in DPF regeneration efficiency. Replace all 4 injectors as a set and code the IMA block once.

Q What is the warranty on 0445110685?

Standard 12-month warranty from FuelPartsDB. The warranty covers manufacturing defects and premature coil failure. It does NOT cover damage caused by incorrect installation (over-torqued bolts, cross-threaded connections), improper coding (unmatched IMA values causing coil overheating), or use on incompatible engine platforms (EA111 / EA189 mismatch). Always verify the engine code and OE part number before ordering.

Q What is the most common ordering mistake for 0445110685?

The most common mistake is ordering 0445110685 for a 1.6L TDI (EA111 / CAYC engine) or confusing it with a 0445110xxx 750-range injector that IS correct for the 1.6L. Another frequent error is substituting 0445110646 (lower-flow, for 88-105 kW) when the vehicle actually requires 0445110685 (higher-flow, for 110-130 kW). Always verify by checking the failed injector's stamped OE code (03L130855C / 03L130277J / 03L130277Q) - not just the engine model. The 0445110685 is also sometimes confused with the CRI1 0445110xxx 9xx-series used on pre-2008 PD engines - those have a different connector pin-out and are NOT interchangeable.