Catalog / BOSCH / 0445110062
BOSCH

0445110062

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Solenoid Bosch Common Rail (CRI1, CR/IPL19 solenoid) Euro 3

BOSCH 0445110062 Common Rail Injector for PSA DW10TD / DW10A

Reference data for Bosch 0445110062 common rail injector · OEM Citroen 1980 77 / 1980 CC / 9641742880 / 9640088780 / 9653594280 · Application DW10TD / DW10ATED (RHY/RHZ)
OE REFERENCE Citroen 1980 77 / 1980 CC / 9641742880 / 9640088780 / 9653594280
CONTROL VALVE F00VC01003
NOZZLE 0433175281 hole-type (DLLA142P988 equivalent stamping)
RAIL PRESSURE 1350 bar peak rail pressure (PSA DW10TD spec)
EMISSION Euro 3
WARRANTY 12 Months
Flow Tested 12 Months 24h Dispatch OE Specifications
01

Product Overview

WORKSHOP NOTICE ECU Calibration / IMA Coding Required

This injector requires 6-8 digit calibration code programming (IMA / QR code) into the vehicle ECU (using Bosch KTS, Lexia/Diagbox or equivalent diagnostic equipment) following replacement to balance cylinder fuel delivery and prevent DTC P0300 misfire codes.

The BOSCH 0445110062 is a complete common rail diesel injector assembly (CRI generation) engineered for the PSA DW10TD / DW10ATED 2.0L HDi 4-cylinder engine platform, producing 66-80 kW (90-107 hp). Operating at up to 1350 bar rail pressure, it delivers precise fuel atomisation for clean combustion and Euro 3 compliance. The F00VC30057 magnet assembly (solenoid) combined with the DSLA142P988 hole-type nozzle (internal Bosch P/N 0433175281) meters pilot and main injection for the 4-cylinder DW10 family found in 2001-2008 Citroen, Peugeot, Fiat light commercial vehicles. Internal Bosch reference for the nozzle is 0 433 175 281 / 0433175281 (stamping shows DSLA142P988).

Before You Order

Always verify the stamped nozzle code (DSLA142P988, internal Bosch P/N 0433175281) on the injector body before ordering. This part fits PSA DW10TD / DW10ATED 2.0L HDi engines, NOT the 1.6L or 2.2L HDi variants.

Technical references: OEM service documentation, manufacturer catalogs, and field repair data.
02

Compatible Injectors

Primary
OEM Ref
Aftermarket
OE Nozzle
03

Vehicle & Engine Fitment

Vehicle Engine Years
Citroen Berlingo Multispace / Berlingo Van DW10TD / DW10ATED (RHY, RHZ engine codes) 2001-2008 (platform production run)
Citroen C5 I 2.0 HDi DW10ATED (RHZ) - 80 kW / 107 hp 2001-2004
Citroen Jumpy I / Dispatch I 2.0 HDi DW10TD (RHY) - 69 kW / 93 hp 2001-2006
Citroen Xsara Picasso / Xsara 2.0 HDi DW10TD (RHY) - 66-80 kW 2001-2005
Fiat Scudo I / Ulysse I 2.0 JTD DW10TD (RHY) - PSA-Ford joint venture engine 2001-2006
Peugeot 307 2.0 HDi / Partner 2.0 HDi DW10TD (RHY) - 66-80 kW / 90-109 hp 2001-2008
04

Technical Specifications

Specification Value
SKU 0445110062
Brand BOSCH
Product Type Complete Injector Assembly (Common Rail Diesel, CRI generation)
Nozzle Code Core Spec 0433175281 hole-type (DLLA142P988 equivalent stamping)
Magnet Assembly F00VC30057
Control Valve Core Spec F00VC01003
Engine Family PSA DW10TD / DW10ATED 4-cylinder inline diesel
Engine Displacement 1997 cc (2.0 L)
Engine Configuration Inline-4, 8-valve, turbocharged, direct injection, common rail
Power Range 66-80 kW / 90-107 hp @ 4000 rpm
Torque Range 205-270 N·m @ 1500-2000 rpm
Steuerventilgruppe (sister SKUs, same F00VC01003) Core Spec 0445110008, 0445110020, 0445110044, 0445110076 - NOT interchangeable without verifying OE stamp
Injection System Bosch Common Rail Diesel (CRI)
Operating Pressure Core Spec 1350 bar peak rail pressure (PSA DW10TD spec)
Emission Standard Euro 3
Material High-grade alloy steel body, hardened alloy nozzle
Net Weight 600 g
Bosch Exchange Number 0986435077
OE Cross-References 198077, 198082, 96400887, 96640424, 9640088780 (PSA OEM cross-refs)
Warranty 12 months (aftermarket; OEM follows vehicle terms)
Fuel Line Nut Torque 25-30 N·m (Bosch CRI standard; verify with PSA workshop manual)
Injector Hold-Down Bolt Torque 20 N·m + 90° angle (Bosch CRI standard; PSA-specific value per workshop manual)
Return-Pipe Banjo Torque 9-12 N·m with new sealing washers
Protrusion Height 2.5-4.0 mm (verify with dial gauge; PSA specifies ~3 mm)
Typische Fehlercodes (DW10TD) P0200 (injector circuit open - all cylinders), P0201-P0204 (individual cylinder faults), P0300-P0304 (misfire), P0400-P0404 (EGR flow), P0562/P0563 (system voltage)
05

Installation Tips

  1. With engine cold (below 40°C), disconnect battery negative terminal. Remove fuel pump fuse (located in the engine bay fuse box). Crank engine 3 times without starting to release residual rail pressure. Wait 5 minutes before opening the HP circuit. The DW10TD rail operates at up to 1350 bar - never crack lines while pressurised. Wear safety glasses.
  2. Label and disconnect the 2-pin electrical connector on each injector (DW10TD uses a push-fit weatherpack connector - release the secondary lock before pulling). Remove the fuel return line (banjo bolt with copper washers - banjo bolt size varies by model year, check before starting). Remove the injector hold-down clamp bolts (usually 2 per injector). Gently rock the old 0445110062 free - use an injector puller if seized. Do not use a screwdriver to pry against the cylinder head.
  3. Clean the injector bore with a bore brush (17-19 mm for the DW10TD). Remove all carbon deposits from the bore walls. Inspect for cracks or bore damage - if the bore is scored, machine work is required before fitting. Fit new copper sealing washers top and bottom on the new 0445110062. Lubricate the new O-rings with clean engine oil - do not use diesel fuel as a lubricant.
  4. Lower the new 0445110062 vertically into the bore (a tilt greater than 5° will damage the copper washer seal). Install the hold-down clamp and hand-tighten the bolts. Torque to 20 N·m in two stages: first pass 10 N·m, final pass 20 N·m (Bosch CRI standard for the DW10TD hold-down bolt). Reconnect the banjo fuel return line at 25 N·m with new copper washers. Reconnect the electrical connector securely.
  5. Reinstall the fuel pump fuse. Reconnect battery negative terminal. Prime the system: key ON for 5 seconds, OFF for 10 seconds, repeat 3 times before cranking. Start the engine - the DW10TD may run rough for 10-20 seconds on first start as air purges from the HP circuit. Check all connections for leaks at idle and 1500 rpm.
  6. Connect a compatible diagnostic tool (Lexia/PP2000 for Citroen/Peugeot, Fiat Examiner, or a Bosch KTS). Navigate to the injector coding function. The DW10TD may require basic adaptation reset (not full IMA coding like D4CB) - use the 'injector adaptation reset' or 'fuel quantity adaptation' function. Clear fault codes P0201-P0204. Road-test and verify smooth idle, no black smoke, and normal fuel consumption.
06

Frequently Asked Questions

Q What vehicles does BOSCH 0445110062 fit?

The 0445110062 fits PSA DW10TD / DW10ATED 2.0L HDi engines in 2001-2008 model-year Citroen Berlingo / C5 / Jumpy / Xsara, Fiat Scudo / Ulysse, and Peugeot 307 / Partner. Confirm by the OE nozzle code 0433175281 (stamped 0 433 175 281) on the existing injector body. Does NOT fit 1.6L HDi (different injector) or 2.2L HDi (different bore and injector type). Ford models using the same PSA 2.0L HDi joint-venture engine may also be compatible - verify by OE code.

Q What is the correct nozzle and control valve for 0445110062?

The 0445110062 complete injector uses a hole-type nozzle (0433175281 / 0 433 175 281) and a F00VC30057 magnet assembly with F00VC01003 solenoid valve. The same F00VC01003 valve group includes sister injectors 0445110008, 0445110020, 0445110044, and 0445110076. Each injector in this group has its own calibration code - order by the exact OE number stamped on your existing injector, not by the control valve alone.

Q How do I test a 0445110062 injector on a DW10TD engine?

With the engine warm and running, perform a cylinder cut-out test via your diagnostic tool (PSA Planet/Lexia or compatible): disable each injector in turn at 1500 rpm and note the RPM drop (each cylinder should contribute ~250 rpm). Low or zero drop = dead injector. Also check injector return flow: with the return line disconnected into a graduated container, crank the engine - any flow during cranking (before injection) indicates a stuck-open valve seat. Bosch DCI 200 or CP2000 test bench gives the most accurate assessment (injection quantity, spray pattern, back-leakage).

Q What fault codes does a faulty 0445110062 produce on the DW10TD?

Common fault codes on PSA DW10TD: P0200 (injector circuit open - all cylinders), P0201-P0204 (individual cylinder #1-4 injector circuit fault - open/short in wiring harness or failed F00VC01003 solenoid coil), P0300-P0304 (misfire detected), and P0400-P0404 (EGR flow faults - often confused with injector issues, especially on high-mileage DW10TD engines). Also check wiring harness condition: the injector harness on 2001-2008 DW10TD vehicles is known for chafing near the cylinder head - chafed wire to ground triggers P0201-P0204 even with a good injector.

Q What torque spec should I use when installing 0445110062 on a DW10TD?

Bosch CRI standard for the hold-down bolt is 20 N·m + 90° angle. PSA workshop manuals may specify 15 N·m + 90° for the DW10TD - check your specific model year and country. HP fuel line nut (rail side): 25-30 N·m with a dedicated 17 mm flare nut wrench. Return-pipe banjo bolt: 9-12 N·m with new sealing washers on both sides. Protrusion height: verify 2.5-4.0 mm above the cylinder head surface with a dial gauge. Never use an impact wrench on the injector-side HP line nut or the hold-down bolt - shock loading deforms the F00VC01003 solenoid.

Q Does 0445110062 require ECU coding after installation?

Yes - the DW10TD ECU must learn the new injector's individual characteristics (quantity correction factor). On the PSA DW10TD platform, use the manufacturer-level diagnostic tool (PSA Planet / Lexia 3 or Texa / Autocom) to perform the 'injector calibration' or 'injector learn' procedure. Without coding, the ECU applies default quantity factors from the old injector - resulting in rough idle, black smoke, or reduced power. After coding, clear all DTCs and road-test under load.

Q What is the warranty on BOSCH 0445110062?

12 months typical for aftermarket replacement. OEM warranty follows vehicle terms. Warranty covers manufacturing defects and premature failure under normal operating conditions. It does NOT cover: (1) failure from contaminated fuel (water, debris in tank) - always replace primary and secondary fuel filters before fitting new injectors; (2) cross-installation on non-DW10TD engines (1.6L or 2.2L HDi variants); (3) installation damage (over-torque, impact wrench on solenoid, chafed wiring); (4) return flow exceeding 100 mL/min at cranking (stuck valve seat is a pre-existing condition). Purchase from a supplier providing batch traceability and test documentation.

Q What is the most common ordering mistake for 0445110062?

The most common mistake is confusing 0445110062 (PSA 2.0L DW10TD) with: (1) 0445110076 - same F00VC01003 group and the same 0433175281 nozzle, but 0445110076 is the PSA exchange number and 0445110062 is the Bosch internal assembly number - both fit the same engines but confirm by your OE stamp; (2) 0445110036 (PSA 2.2L HDi) - different bore, different injector, does NOT fit the 2.0L engine, NOT interchangeable; (3) 0445110038 or 0445110039 (1.6L HDi) - different injector dimensions, NOT interchangeable. Always verify by the 0433175281 nozzle code and the F00VC01003 / F00VC30057 markings on the existing injector body.

Q 0445110062 vs 0445110076 - what is the difference?

0445110062 is the BOSCH internal assembly part number; 0445110076 is the PSA exchange (cross-reference) number. Both refer to the same injector assembly for the PSA DW10TD / DW10ATED 2.0L HDi platform, with the same hole-type nozzle (0433175281) and same solenoid valve (F00VC01003). The difference is purely commercial: suppliers quote one or the other depending on their catalog source. Order by the OE number stamped on the existing injector (0433175281 nozzle code) to ensure you receive the correct part regardless of whether the supplier calls it 0445110062 or 0445110076.