ENGINE FAMILY SPECIFICATION BOSCH COMMON RAIL Euro 4

D4FA 1.5L / D4FB 1.6L / D3FA 1.1L (Hyundai/Kia U2 CRDi) Diesel Injector
Cross-Reference & Technical Specs

Authoritative technical specifications, verified Bosch part numbers, control valve stamping codes, nozzle spray orifices, and hold-down tightening torque for the D4FA 1.5L / D4FB 1.6L / D3FA 1.1L (Hyundai/Kia U2 CRDi) diesel engine family.

Primary OEM BOSCH
Control Valve F00VC01347 (Bosch F00VC01xxx solenoid-actuated, CRIN2 generation)
Nozzle Code DLLA156P1509 (P/N 0433171931)
Peak Pressure 1600 bar peak rail pressure
Hold-Down Torque 18 N·m
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All Verified Part Numbers for D4FA 1.5L / D4FB 1.6L / D3FA 1.1L (Hyundai/Kia U2 CRDi)

The following 1 common-rail injector assembly is calibrated for this engine family. Click the SKU to view individual test bench flow curves, sister cross-references, and vehicle applications.

Part Number (SKU) Primary OE Reference Control Valve Nozzle Code
0445110255 → 33800-2A400 / 33800-4A100 F00VC01347 (Bosch F00VC01xxx solenoid-actuated, CRIN2 generation) DLLA156P1509 (P/N 0433171931)
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Verified Vehicle Compatibility

Make / Manufacturer Vehicle Model & Platform Engine Specification Model Years
Hyundai Accent / Verna / Click 1.5 CRDi D4FA (CR 1.5L inline-4) — 75-85 kW 2005-2012
Hyundai Getz 1.5 CRDi D4FA (CR 1.5L inline-4) — 65 kW 2005-2011
Hyundai i10 1.1 CRDi D3FA (CR 1.1L inline-4) — 55 kW 2008-2013
Hyundai i30 1.6 CRDi D4FB (CR 1.6L inline-4) — 85-94 kW 2007-2012
Hyundai Matrix 1.5 CRDi D4FA (CR 1.5L inline-4) — 75 kW 2005-2010
Hyundai Elantra / Avante 1.6 CRDi D4FB (CR 1.6L inline-4) — 85 kW 2006-2012
Kia Picanto 1.1 CRDi D3FA (CR 1.1L inline-4) — 55 kW 2005-2011
Kia Rio 1.5 CRDi D4FA (CR 1.5L inline-4) — 75-82 kW 2005-2011
Kia Cerato 1.5 / 1.6 CRDi D4FA (CR 1.5L) / D4FB (CR 1.6L) — 75-94 kW 2005-2012
Renault Master 2.3 dCi M9T (CR 2.3L inline-4) — 74-110 kW 2010-2014
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Installation, Tightening Torque & Re-torque Protocol

Strict torque compliance is mandatory on D4FA 1.5L / D4FB 1.6L / D3FA 1.1L (Hyundai/Kia U2 CRDi) common-rail cylinder heads. Over-torquing stretches the injector body or strips the head clamping threads, while under-torquing allows combustion blow-by past the copper sealing washer:

🔧 Recommended Assembly Torques:
  • Hold-down clamp bolt: 18 N·m (cold state). Always clean the cylinder head recess with an injector seat reamer.
  • High-pressure rail flare nut: 25–30 N·m using a dedicated 17 mm line wrench.
  • Return leak-off banjo bolt: 9–12 N·m with fresh copper washers on both sides of the banjo union.
⚠️ ECU IMA Coding Requirement:

After fitting replacement injectors on D4FA 1.5L / D4FB 1.6L / D3FA 1.1L (Hyundai/Kia U2 CRDi), generate or program the cylinder-specific IMA calibration code into the engine ECU using an OEM-level scan tool (Bosch KTS, Renault CLIP, or VAG-COM) to prevent cylinder power imbalance and rough idle.

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Technical Diagnostics FAQ for D4FA 1.5L / D4FB 1.6L / D3FA 1.1L (Hyundai/Kia U2 CRDi)

What DTC fault codes indicate a failing injector on D4FA 1.5L / D4FB 1.6L / D3FA 1.1L (Hyundai/Kia U2 CRDi)?

The most frequent fault codes are P0201 through P0204 (Injector Circuit Malfunction on Cylinders 1–4), P2146/P2149 (Injector Group Supply Voltage Error), and P0087 (Fuel Rail Pressure Low due to excessive internal leak-off). Measure solenoid coil resistance across the pins (0.5–1.5 Ω) and perform a graduated-bottle dynamic leak-back test to pinpoint the leaking cylinder.

Can sister SKUs within the D4FA 1.5L / D4FB 1.6L / D3FA 1.1L (Hyundai/Kia U2 CRDi) family be interchanged?

Not unless explicitly confirmed on the vehicle build plate. While sister SKUs share the same physical outer envelope and F00VC01347 (Bosch F00VC01xxx solenoid-actuated, CRIN2 generation) control valve, they differ in nozzle spray orifice angle and factory IMA flow calibration. Mixing sister SKUs on the same engine block can trigger rough idle, elevated exhaust gas temperatures (EGT), and MOT emissions failure.